Seamlessly linking machines & assets to web dashboards for industrial analytics.

Seamlessly linking machines & assets to web dashboards for industrial analytics.

Seamlessly linking machines & assets to web dashboards for industrial analytics.

Seamlessly linking machines & assets to web dashboards for industrial analytics.

Seamlessly linking machines & assets to web dashboards for industrial analytics.

Seamlessly linking machines & assets to web dashboards for industrial analytics.

The Pain

• There are hundreds of water pumping stations operating in a disconnected manner.
• High repairs cost due to frequent dry runs, coil burns etc.
• Operational inefficiencies like over pumping, insufficient pumping and no guarantee on duration of pumping.
• Lack of visibility on instrument failure.

The Solution

• Each pumping station’s control panel was connected to an IoT platform using our gateways.
• Level, flow and pressure sensors were deployed and connected to the gateways.
• A web dashboard was developed to view and control the processes in the pumping stations.

The  Benefits

• 13% reduction in maintenance and repairs costs.
• Level, flow and pressure sensors were deployed and connected to the gateways.
• Instant reporting of instrumentation failure on dashboards.
• Operator independent AI enabled pumping.

The Pain

• There are unmetered water consumption points in the establishment.
• At times water is bought at a cost with no accounting on the consumption.
• Unable to detect leaks and illegal tapping.
• Unable to distribute the cost of water to respective consumers.

The Solution

• Each consumption point was fixed with a smart meter.
• Smart meters connected to the cloud platform.
• A web and mobile dashboard was developed to view consumption pattern and trigger alerts.
• The web platform was integrated with a billing system to generate bills to the consumers.

The  Benefits

• 8% reduction in non revenue water.
• Increase in water revenue by 15.5%.
• Instant reporting of leaks and cracks to prevent water wastage.
• Consumer consciousness and responsibility achieved.

The Pain

• There is no visibility on machine-wise power consumption on the factory floor.
• Operators run the machines in peak hour time which was rather instructed to be run during non-peak hour time, leading to high energy bills.
• Downtimes are not reported properly, and frequent outages are a sign of near future malfunction.

The Solution

• Power supply of each machine was provided through an IoT enabled panel or smart plug.
• Panel meters were also connected to the IoT platform through our IoT gateways.
• A web and mobile app was developed to receive the following alerts:
• Peak hour alerts
• Machine-wise consumption alerts
• Down time alerts

The  Benefits

• Up to 13% reduction in energy bills.
• Remote / automatic shutdown of power supply to the machine when operated in peak hour mode.
• Instant reporting of downtime and hyper consumption beyond rating, calling for maintenance.
• Insights into energy consumption pattern.

The Pain

• Spinning mills involve cotton of different quality as raw material.
• Often different raw materials are mixed by mistake in the multiple stages of processing it into yarn.
• There is no traceability and guidance on which cotton should go into which process unit.
• This leads to serious quality issues and hence raw material wastage.

The Solution

• This is confidential and exclusively developed for the Client.

The  Benefits

• 9.8% reduction in wastage of raw materials.
• Improved production throughput by 7%.
• Instant reporting of raw material mixing and stopping the machine.
• Workers get guidance on how to move the output of one stage to another, preventing time wastage.

The Pain

• About 250 vehicles are engaged in door-to-door garbage collection.
• There is a necessity to ensure all vehicles trace the route and collect garbage as assigned.
• Mileage monitoring and management of garbage collection is a challenge.
• Ensuring distance coverage is mandatory.

The Solution

• Each vehicle was enabled with a cellular GPS tracker and enabled with a load cell.
• Each vehicle’s location and mass of collected garbage was available in real-time on our NAVIGO platform.
• NAVIGO also reported the average mileage of the vehicle, alerting when

The  Benefits

• Achieved improved door-to-door collection, leading to public appreciation.
• Reduced fuel cost by 7.3%.
• Increased on-road vehicles by 5% by instant reporting of vehicles in service, which led to shorter TAT for service.

The Pain

• Molten rubber and die temperatures should meet for proper formation of footwear.
• Often the heaters exceed or recede temperature thresholds leading to overburn of the rubber or improper shape of the product.
• Overburn leads to removal of die from the process, scrubbing, and loss of time.
• Raw material and production time are significantly lost.

The Solution

• Non-contact temperature sensors were deployed to sense the temperature of the die and the molten rubber.
• Current sensors were deployed on the heater coils.
• A motorized valve was channelized into the molten rubber nozzle.
• All sensors and the valves were connected to our IoT controller and eventually to our IoT platform.
• The controller takes charge of controlling the process. It takes configuration settings from the web platform.

The  Benefits

• 7% reduction in wastage of raw material.
• Reduction in loss of production time.